LightSmith Racing - Motorcycle Installation Procedure

ECS Note: We have found that installation of NPG into motorcycles is literally a "Drain & Fill" procedure. Factory flow rates have sufficient volume to run NPG - There are no required modifications to your existing setup and no additional parts are needed to obtain the benefits of an Evans NPG cooled engine.

Below is the exact procedure used by the LightSmith Racing team to convert their team bikes to NPG. It is in their own words and we've made no changes to the dialog below. Thank You to LightSmith Racing from us at ECS. For our complete instructions, please see our Evans NPG Motorcycle Installation guide, read through our FAQ page, Technical Info or our complete Technical Reference and Instruction Manual page.


"Changing our racebikes over to NPG coolant was as straight forward and easy as the instructions implied." - John Light
1.
Drain old coolant as completely as possible. Don't forget to drain the expansion tank.
2.
Fill system with an "intermediate" type coolant. Use something like "Sierra" brand; it will say Propylene Glycol on it, but it is a watered down version intended to be mixed with water.
3.
Run the bike enough to circulate the coolant. Revving the engine will turn the coolant pump faster, aiding this step.
4.
Drain this liquid as fully as possible.
5.
Fill the system with Evans brand NPG. The higher viscosity will make this take a little longer than if it were water. Be patient. We found that squeezing a radiator hose would work the coolant in a little faster as it helped push air out of the system. If you can't be patient, warm the coolant before filling, but it really doesn't take that long. Don't forget to fill the expansion tank.
6.
Run the bike to circulate the coolant. Check the fluid level in the radiator.
7.
Dispose the Ethylene Glycol (green stuff) in the appropriate manor. Remember that it is on the EPA's list of hazardous materials.
8.
Stop referring to "water pumps" and "water hoses" because you've moved on from the old days.

- LightSmith Racing -

Note: Never add water to an NPG Cooled Engine!

Thank you for your interest in Evans Cooling Systems. Regardless of your motorcycle needs, we know our NPG is the best possible solution to the many pitfalls and dangers common with pressurized water based coolants and antifreeze. For an explanation detailing how NPG coolant can increase engine performance, please read our NPG Benefits page. Should you have questions after reading through our pages, please feel free to contact us. Any additional information you'd like to see online, please let us know! We welcome all comments!

A Smith #917
 
Alistair Smith - NPG cooled #917

Thank You! Evans Cooling Systems

 

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Page last revised 09/22/2000